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Optimizing PCBA e-waste management: Intelligent inspection sequencing and recovery strategies using graph neural networks and Reinforcement Learning

  • Florian Stamer*
  • , Gisela Lanza
  • , Stefano Puttero
  • , Maurizio Galetto
  • *Corresponding author for this work

Research output: Journal contributionsJournal articlesResearchpeer-review

Abstract

Electronic waste management faces critical challenges due to the complexity and variability of printed circuit board assemblies (PCBAs), which contain both high-value recoverable materials and hazardous components. Current inspection and recovery processes are predominantly manual and static, resulting in inefficiencies and limited scalability. This paper proposes a novel framework that integrates Graph Neural Networks (GNNs) with Reinforcement Learning (RL) to enable adaptive, real-time inspection sequencing and recovery decision-making for PCBAs. By modelling each board as a graph of interconnected components, the GNN encodes structural and defect-related information, providing a dynamic state representation for the RL agent. The agent then chooses a sequence of inspections or recovery strategies, such as reuse, repair or recycle, balancing the cost of diagnostics against the potential value of recovery. A case study on an industrial I/O device demonstrates the approach's effectiveness with simulations showing that the system learns profitable inspection and recovery policies under uncertainty while reducing unnecessary tests. A comparative analysis of state-of-the-art graph architectures reveals that Graph Attention Networks (GAT) outperform standard Graph Convolutional Networks (GCN). Results confirm the potential of GNN-RL integration to improve economic viability and sustainability in PCBA inspection for e-waste management.

Original languageEnglish
JournalJournal of Manufacturing Systems
Volume86
Pages (from-to)264-276
Number of pages13
ISSN0278-6125
DOIs
Publication statusPublished - 06.2026

Bibliographical note

Publisher Copyright:
© 2026 The Authors

Research areas and keywords

  • E-Waste
  • Graph Neural Networks
  • Inspection sequencing
  • PCBA
  • R-strategies
  • Reinforcement Learning
  • Engineering

ASJC Scopus Subject Areas

  • Software
  • Control and Systems Engineering
  • Hardware and Architecture
  • Industrial and Manufacturing Engineering

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