Personal profile
Curriculum
Prof. Dr.-Ing. Noomane Ben Khalifa is Professor of Manufacturing – in particular Innovative Manufacturing an the Head of the Institute of Production Technology and Systems (IPTS), Leuphana Universität. He also heads the Institute for Material and Process Design at the Helmholtz Center Hereon. His research focuses in particular on the sustainable and ecological development of innovative manufacturing processes, among others for the transportation sector. In addition to extrusion, the manufacturing processes include sheet metal forming as well as additive manufacturing. The manufacturing processes are designed to be climate- and resource-friendly along the entire value chain.
since 01.2024 Chairman of the Scientific and Technical Council (WTR) Helmholtz Zentrum Hereon
since 05.2023 Head of the Institute of Production Technology and systems, Leuphana Universität
since 04.2022 Member Senate Leuphana Universität
since 01.2021 Head of Material and Process Design
04.2019 to 05.2021 Head of the Institute of Product and Process Innovation (PPI), Leuphana University
since 10.2018 Member of the Working Group Metal Forming (Arbeitsgemeinschaft Umformtechnik/AGU)
since 05.2018 Professor of Manufacturing at Leuphana University (shared professorship with Helmholtz-Zentrum Geesthacht)
03.2015 to 03.2021 Research Affiliate at the International Academy for Production Engineering (CIRP)
05.2014 to 04.2018 Academic Superior Council for Lifetime, Institute of Forming Technology and Lightweight Design, TU Dortmund University
05.2013 to 04.2014 Academic Council (on trial), Institute of Forming Technology and Lightweight Design, TU Dortmund University
03.2012 Doctorate in engineering, dissertation topic: "Extrusion of helical profiles using the example of screw rotors" (with distinction)
05.2011 to 04.2018 Chief Engineer Research and Member of the Management Committee of the Institute of Forming Technology and Lightweight Design, TU Dortmund University
11.2008 to 04.2011 Head of the Department of Bulk Metal Forming and member of the Executive Committee of the Institute of Forming Technology and Lightweight Design, TU Dortmund University
01.2006 to 10.2008 Research associate at the Institute of Forming Technology and Lightweight Design, TU Dortmund University (Heads of Institute: Prof. Dr.-Ing. Matthias Kleiner, Prof. Dr.-Ing. A. Erman Tekkaya)
10.2001 to 07.2005 Student assistant in the field of profile forming at the Institute of Forming Technology and Lightweight Design, TU Dortmund University
10.1999 to 12.2005 Study of Mechanical Engineering, at TU Dortmund University, specializing in production engineering with emphasis on forming technology
Other activities:
- Reviewer for the Deutsche Forschungsgemeinschaft (DFG) as well as other funding agencies
- Reviewer for various international journals including: Journal of Material Processing Technology (JMPT), Journal of Material Science and Engineering (MSE), Key Engineering Materials (KEM)
- Co-organizer of the mini-symposium "Extrusion and Drawing" within the annual conference series of ESAFORM
- First editor of the Special Issue "Forming of Lightweight Materials" of the international journal Materials, 2015
Awards and Honors:
- The 2009 ISPF (International Seminar on Precision Forging) Award for the Most Outstanding Presentation, topic: "Basic Investigations of Twisted and Helical Profile Extrusion of Aluminum Alloys"
- Winner of the university competition ZukunftErfindenNRW in the category of engineering and applied natural sciences, 2014, with the invention "Continuous Extrusion Press for Aluminum Profiles
- Invited keynote lecture at the ICIT & MPT 2014, 9th International Conference on Industrial Tools and Material Processing Technologies, topic: "Innovations and Developments by Metal Forming Technologies"
Research interests
- Entwicklung und Weiterentwicklung von Umformprozessen für den Leichtbau
- Entwicklung und Analyse integrierter, flexibler Prozessketten
- Einstellung fertigungsinduzierter Bauteileigenschaften
- Umformung von Multimaterialkomponenten
- Leichtbau und Ressourceneffizienz
External positions
Helmholtz Centre Hereon
01.05.2018 → …
Keywords
- Engineering
Expertise related to UN Sustainable Development Goals
In 2015, UN member states agreed to 17 global Sustainable Development Goals (SDGs) to end poverty, protect the planet and ensure prosperity for all. This person’s work contributes towards the following SDG(s):
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SDG 9 Industry, Innovation, and Infrastructure
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SDG 13 Climate Action
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Research collaborations from the last five years
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Beschreibung und Beeinflussung der Umformzone bei rotationsgestützten Strangpressprozess (Friction Extrusion Process) durch systematisches Werkzeugdesign"
Ben Khalifa, N. (Project manager, academic)
01.02.26 → 31.01.29
Project: Research
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Model-based property design along the continuous casting, extrusion and bending process chain
Ben Khalifa, N. (Project manager, academic) & Dubslaff, T. (Project staff)
01.07.25 → 31.08.28
Project: Research
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Qualification of a magnesium-based in-situ nanocomposite for hot extrusion
Ben Khalifa, N. (Project manager, academic) & Dieringa, H. (Project manager, academic)
01.04.25 → 31.03.28
Project: Research
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TrICo Subproject: Community Sustainable Production
Ben Khalifa, N. (Project manager, academic), Heger, J. (Project manager, academic), Klusemann, B. (Project manager, academic), Schaltegger, S. (Project manager, academic), Schmidt, M. (Project manager, academic), Schulz, J. (Project staff), Stöver, E. (Partner), Dieringa, H. (Partner), Zeise, P. (Project staff), Hendriok, L. (Project staff) & Krämer, R. (Project staff)
01.08.23 → 31.12.27
Project: Transfer (Scientific Services)
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Development of a data-driven model for the evaluation and optimization of process robustness in the design of deep-drawing tools
Ben Khalifa, N. (Project manager, academic) & Heinzel, C. (Project staff)
01.04.23 → 31.03.26
Project: Research
Research output
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From billet to extruded band: Engineering texture and properties in AA6082 through die design and billet condition
Nienaber, M., Esterl, F., Ben Khalifa, N. & Bohlen, J., 02.2026, In: Materials and Design. 262, 16 p., 115478.Research output: Journal contributions › Journal articles › Research › peer-review
Open Access -
Mechanical performance during corrosion of magnesium alloy wires in artificial urine solution: Insights from an alloy study
Nienaber, M., Liu, M., Pacheco, M., Esterl, F., Braatz, M., Barros, A., Reis, R. L., Zheludkevich, M. L., Ben Khalifa, N., Lamaka, S. V. & Bohlen, J., 04.2026, In: Materials Science and Engineering: A. 957, 12 p., 149935.Research output: Journal contributions › Journal articles › Research › peer-review
Open Access -
Analysis of tailored residual stress fields of deep rolled AA2024 sheets
Lehmann, J., Pöltl, D., Esterl, F., Kashaev, N. & Ben Khalifa, N., 09.2025, In: International Journal of Material Forming. 18, 3, 12 p., 66.Research output: Journal contributions › Journal articles › Research › peer-review
Open Access -
Comparison of different machine control modes during friction extrusion of AA2024
Rana, H., Chan, C., Suhuddin, U. F. H., Ben Khalifa, N. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 772-779 8 p. (Materials Research Proceedings; vol. 54).Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
Open Access -
Comprehensive analysis of the forming zone and improvement of diameter reduction prediction in the dieless wire drawing process
Braatz, M., Bohlen, J. & Ben Khalifa, N., 15.04.2025, In: Journal of Manufacturing Processes. 139, p. 210-223 14 p.Research output: Journal contributions › Journal articles › Research › peer-review
Open Access
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Novel Magnesium Nanocomposite for Wire Arc Directed Energy Deposition
Dieringa, H. (Coauthor), Nienaber, M. (Coauthor), Giannopoulou, D. (Coauthor), Bohlen, J. (Coauthor), Ben Khalifa, N. (Coauthor), Klein, T. (Coauthor) & Gneiger, S. (Coauthor)
02.07.2023 → 07.07.2023Activity: Talk or presentation › Conference Presentations › Research
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Process window for thin magnesium wires in dieless wire drawing
Braatz, M. (Speaker), Bohlen, J. (Coauthor) & Ben Khalifa, N. (Coauthor)
21.06.2023 → 23.06.2023Activity: Talk or presentation › Conference Presentations › Research
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Institute for production technology and systems (Organisational unit)
Ben Khalifa, N. (Chair)
01.05.2023 → …Activity: Membership › Leuphana academic councils and committees › Leuphana Academic Committees
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Promotionsstudium & Stipendien (Organisational unit)
Ben Khalifa, N. (Chair)
01.06.2022 → 29.05.2024Activity: Membership › Leuphana academic councils and committees › Leuphana Academic Committees
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Innovative Umformverfahren und Werkstoffe für den Leichtbau
Ben Khalifa, N. (Speaker)
01.06.2022Activity: Talk or presentation › Conference Presentations › Research
Datasets
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Numerical simulation of friction extrusion: Process characteristics and material deformation due to friction
Diyoke, G. (Contributor), Rath, L. (Contributor), Chafle, R. (Contributor), Ben Khalifa, N. (Contributor) & Klusemann, B. (Contributor), ZENODO, 10.04.2024
DOI: 10.5281/zenodo.10075713, https://zenodo.org/records/10075714
Dataset
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Process Simulation of Friction Extrusion of Aluminum alloys
Diyoke, G. (Contributor), Rath, L. (Contributor), Chafle, R. (Contributor), Ben Khalifa, N. (Contributor), Klusemann, B. (Contributor) & Ben Khalifa, N. (Contributor), ZENODO, 19.04.2023
DOI: 10.5281/zenodo.7399954, https://zenodo.org/records/7399955
Dataset