Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion

Moritz Kruse; Milli Suchita Kujur; Hajo Dieringa; Noomane Ben Khalifa

doi:10.1007/978-3-031-86893-1_23

Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion

Moritz Kruse^*
, Milli Suchita Kujur
, Hajo Dieringa
, Noomane Ben Khalifa

^*Korrespondierende/r Autor/-in für diese Arbeit

Professur für Fertigungstechnik - Innovative Fertigungstechnologien

Helmholtz-Zentrum Hereon

Publikation: Beiträge in Sammelwerken › Kapitel › Begutachtung

Abstract

Magnesium offers many advantages for lightweight design, but also presents challenges in terms of corrosion and flammability in the liquid state. This paper presents a process route for the production of a low-flammable magnesium matrix composite based on magnesium alloy AM60. The incorporation of calcium as an alloying element reduces the flammability but also reduces the ductility. Therefore, AlN nanoparticles are introduced into the casting by high-shear stirring followed by hot extrusion to improve the mechanical properties. The results show a grain refinement from the calcium and nanoparticles and the nanoparticles also increase both ductility and strength of the material. Some nanoparticle agglomerations were still present in the material, suggesting further upside in mechanical properties if more homogeneous particle distribution can be achieved.

Originalsprache	Englisch
Titel	Production at the Leading Edge of Technology : Proceedings of the 14th Congress of the German Academic Association for Production Technology (WGP), Chemnitz University of Technology, December 2024
Redakteure/-innen	Welf-Guntram Drossel, Steffen Ihlenfeldt, Martin Dix
Seitenumfang	8
Herausgeber (Verlag)	Springer Nature
Erscheinungsdatum	2025
Seiten	208-215
ISBN (Print)	978-3-031-86892-4
ISBN (elektronisch)	978-3-031-86893-1
DOIs	https://doi.org/10.1007/978-3-031-86893-1_23
Publikationsstatus	Erschienen - 2025

Bibliographische Notiz

Publisher Copyright:
© The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.

Fachgebiete und Schlagwörter

Ingenieurwissenschaften

ASJC Scopus Sachgebiete

Wirtschaftsingenieurwesen und Fertigungstechnik
Volkswirtschaftslehre, Ökonometrie und Finanzen (sonstige)
Sicherheit, Risiko, Zuverlässigkeit und Qualität

Zugriff auf Dokument

10.1007/978-3-031-86893-1_23

OptUm-MagNa: Optimierte Umformbarkeit von Magnesium-Nanokompositen – Teilvorhaben Umformtheorie (Bundesministerium für Wirtschaft und Klimaschutz)
Ben Khalifa, N. (Wissenschaftliche Projektleiter*in), Lehmann, J. (Projektmitarbeiter*in) & Kruse, M. (Projektmitarbeiter*in)
Bundesministerium für Wirtschaft und Energie
01.02.22 → 31.12.24
Projekt: Forschung

Dieses zitieren

Kruse, M., Kujur, M. S., Dieringa, H., & Ben Khalifa, N. (2025). Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion. in W.-G. Drossel, S. Ihlenfeldt, & M. Dix (Hrsg.), Production at the Leading Edge of Technology : Proceedings of the 14th Congress of the German Academic Association for Production Technology (WGP), Chemnitz University of Technology, December 2024 (S. 208-215). (Lecture Notes in Production Engineering; Band Part F679). Springer Nature. https://doi.org/10.1007/978-3-031-86893-1_23

Kruse, Moritz ; Kujur, Milli Suchita ; Dieringa, Hajo et al. / Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion. Production at the Leading Edge of Technology : Proceedings of the 14th Congress of the German Academic Association for Production Technology (WGP), Chemnitz University of Technology, December 2024. Hrsg. / Welf-Guntram Drossel ; Steffen Ihlenfeldt ; Martin Dix. Springer Nature, 2025. S. 208-215 (Lecture Notes in Production Engineering).

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title = "Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion",

abstract = "Magnesium offers many advantages for lightweight design, but also presents challenges in terms of corrosion and flammability in the liquid state. This paper presents a process route for the production of a low-flammable magnesium matrix composite based on magnesium alloy AM60. The incorporation of calcium as an alloying element reduces the flammability but also reduces the ductility. Therefore, AlN nanoparticles are introduced into the casting by high-shear stirring followed by hot extrusion to improve the mechanical properties. The results show a grain refinement from the calcium and nanoparticles and the nanoparticles also increase both ductility and strength of the material. Some nanoparticle agglomerations were still present in the material, suggesting further upside in mechanical properties if more homogeneous particle distribution can be achieved.",

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Kruse, M, Kujur, MS, Dieringa, H & Ben Khalifa, N 2025, Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion. in W-G Drossel, S Ihlenfeldt & M Dix (Hrsg.), Production at the Leading Edge of Technology : Proceedings of the 14th Congress of the German Academic Association for Production Technology (WGP), Chemnitz University of Technology, December 2024. Lecture Notes in Production Engineering, Bd. Part F679, Springer Nature, S. 208-215. https://doi.org/10.1007/978-3-031-86893-1_23

Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion. / Kruse, Moritz; Kujur, Milli Suchita; Dieringa, Hajo et al.
Production at the Leading Edge of Technology : Proceedings of the 14th Congress of the German Academic Association for Production Technology (WGP), Chemnitz University of Technology, December 2024. Hrsg. / Welf-Guntram Drossel; Steffen Ihlenfeldt; Martin Dix. Springer Nature, 2025. S. 208-215 (Lecture Notes in Production Engineering; Band Part F679).

Publikation: Beiträge in Sammelwerken › Kapitel › Begutachtung

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AU - Kruse, Moritz

AU - Kujur, Milli Suchita

AU - Dieringa, Hajo

AU - Ben Khalifa, Noomane

N1 - Publisher Copyright: © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.

PY - 2025

Y1 - 2025

N2 - Magnesium offers many advantages for lightweight design, but also presents challenges in terms of corrosion and flammability in the liquid state. This paper presents a process route for the production of a low-flammable magnesium matrix composite based on magnesium alloy AM60. The incorporation of calcium as an alloying element reduces the flammability but also reduces the ductility. Therefore, AlN nanoparticles are introduced into the casting by high-shear stirring followed by hot extrusion to improve the mechanical properties. The results show a grain refinement from the calcium and nanoparticles and the nanoparticles also increase both ductility and strength of the material. Some nanoparticle agglomerations were still present in the material, suggesting further upside in mechanical properties if more homogeneous particle distribution can be achieved.

AB - Magnesium offers many advantages for lightweight design, but also presents challenges in terms of corrosion and flammability in the liquid state. This paper presents a process route for the production of a low-flammable magnesium matrix composite based on magnesium alloy AM60. The incorporation of calcium as an alloying element reduces the flammability but also reduces the ductility. Therefore, AlN nanoparticles are introduced into the casting by high-shear stirring followed by hot extrusion to improve the mechanical properties. The results show a grain refinement from the calcium and nanoparticles and the nanoparticles also increase both ductility and strength of the material. Some nanoparticle agglomerations were still present in the material, suggesting further upside in mechanical properties if more homogeneous particle distribution can be achieved.

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Kruse M, Kujur MS, Dieringa H, Ben Khalifa N. Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion. in Drossel WG, Ihlenfeldt S, Dix M, Hrsg., Production at the Leading Edge of Technology : Proceedings of the 14th Congress of the German Academic Association for Production Technology (WGP), Chemnitz University of Technology, December 2024. Springer Nature. 2025. S. 208-215. (Lecture Notes in Production Engineering). doi: 10.1007/978-3-031-86893-1_23

Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion

Abstract

Bibliographische Notiz

Fachgebiete und Schlagwörter

ASJC Scopus Sachgebiete

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Projekte

OptUm-MagNa: Optimierte Umformbarkeit von Magnesium-Nanokompositen – Teilvorhaben Umformtheorie (Bundesministerium für Wirtschaft und Klimaschutz)

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